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PPH Condenser
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PPH Condenser

PPH Condenser

The PPH condenser is a specialized condensation device manufactured using homopolymer polypropylene (PPH) as its core material. Its main structure includes a cylinder, graphite-modified tubes, baffles, flanges, and perforated plates. The cylinder is manufactured using a one-piece PPH molding process, ensuring sealing and mechanical strength. The graphite-modified tubes enhance thermal conductivity to improve condensation efficiency. Baffles guide the cooling medium to create turbulence, strengthening heat exchange. Gas enters the cylinder through the inlet flange, undergoes indirect heat exchange with the cooling medium (such as water or cooling oil) on the outer wall of the tubes, and finally condenses into liquid before being discharged from the outlet.

Product Advantages

1. The gas and liquid films are impermeable, resulting in low pressure drop and allowing for high gas loads.


2. The falling film is very thin and generates unique surface ripples, with minimal backmixing between the gas and liquid phases, resulting in high heat and mass transfer efficiency and a large total fluid transfer volume per unit of energy consumption.


3. The descending liquid film can be cooled by indirect cooling, suitable for absorption processes with high heat effects, and allows the process to proceed at near-isothermal conditions.

Condenser

 

4. Primarily used for HCl gas absorption to produce hydrochloric acid; also suitable for the absorption or separation of corrosive gases such as NH3, SO3, and H2S.


5. Features include low resistance, high absorption efficiency; flexible process conditions and wide production capacity adjustment range; no media pollution, high product quality; high heat transfer efficiency; long equipment life; and easy operation and maintenance.

PPH Condenser

 

Condenser selection parameters table

 

Heat transfer area m³

Simplified

Ear loops

External dimensions

Heat transfer tubes

Pipe interface flange specifications(DN)

φ1

φ2 Vertical

Vertical

Horizontal

a

b

C

d

e

d

H

H1

H2

L

L1

L2

Amount

2

250

410

800

300

1240

800

350

1460

48

50

50

40

50

50

/

3

250

410

1050

350

1490

1050

500

1710

52

4

250

410

1350

450

1790

1350

800

2010

52

4

310

470

970

330

1420

970

450

1670

75

5

310

470

1200

400

1650

1200

700

1900

75

65

65

50

65

50

/

6

310

470

1400

450

1850

1400

800

2100

75

8

310

470

1800

600

2250

1800

1000

2500

75

10

310

470

2250

750

2700

2250

1300

2950

75

10

405

565

1250

400

1760

1250

700

2050

144

80

80

50

65

50

65

12

310

470

2700

900

3150

2700

1600

3400

75

12

405

565

1450

500

1960

1450

800

2250

144

15

405

565

1800

600

2310

1800

1000

2600

144

18

405

565

2120

700

2630

2120

1300

2920

144

100

100

50

65

50

65

20

405

565

2350

800

2860

2350

1400

3150

144

22

405

565

2600

850

3110

2600

1500

3400

144

25

405

565

2900

1000

3410

2900

1800

3700

144

25

500

720

1850

600

2380

1850

1000

2690

234

150

150

65

80

65

80

30

500

720

2200

750

2730

2200

1300

3040

234

35

500

720

2520

850

3050

2520

1500

3360

234

40

500

720

2900

1000

3430

2900

1800

3740

234

45

500

720

3200

1100

3730

3200

2000

4040

234

Note: 1. Heat exchangers with a diameter of 200-300 square meters will be designed and manufactured separately;

2.The specifications and orientation of the pipe interface flanges can be manufactured according to user requirements;

3. Formula for calculating the heat transfer area of the heat exchange tubes:

A=Nd(L-28-0.06)n

Where A-Calculated heat transfer area, m²

d-Outer diameter of the heat exchange tube, m

L-Effective length of the heat exchange tube, m

8-Thickness of the tube sheet, m

n-Number of heat exchange tubes

50

500

720

3550

1200

4080

3550

2200

4390

346

50

630

850

2450

800

3040

2450

1400

3350

346

55

630

850

2660

900

3250

2660

1500

3560

346

60

630

850

2900

1000

3490

2900

1800

3800

346

65

630

850

3120

1000

3710

3120

2000

4020

346

70

630

850

3350

1100

3940

3350

2100

4250

346

75

630

850

3600

1200

4190

3600

2200

4500

346

80

630

850

3820

1300

4410

3820

2400

4720

346

85

630

850

4050

1400

4640

4050

2500

4950

346

90

630

850

4400

1500

4990

4400

2700

5300

346

90

710

930

3620

1100

3920

3260

2000

4220

457

95

710

930

3450

1200

4110

3450

2100

4410

457

100

710

930

3620

1200

4280

3620

2200

4580

457

120

800

1020

3100

1000

3840

3100

2000

4200

646

150

800

1020

3800

1300

4540

3800

2400

4900

646

180

800

1020

4550

1500

5290

4550

2800

5650

646

 

Applications

 

Can be used for the absorption of hydrogen chloride gas in synthesis and recovery. Also suitable for the absorption of gases such as H2, S, SO2, and NH3, yielding a product concentration 5% higher than that obtained through adiabatic absorption. Using a two-stage series connection for cyclic absorption, efficiency can reach over 98%. Absorption Capacity: The absorber's production capacity can be adjusted within a wide range, making control convenient. For example, two 10m² membrane absorbers connected in series can produce 10-20 tons of 31% hydrochloric acid per day.


If you have any questions or needs, please contact us, we will wholeheartedly provide you with professional technical advice and services!

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